Integral Construction Hydraulic Pressure Whipstock
Oil Well Drilling Tools

Integral Construction Hydraulic Pressure Whipstock

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Description

Many oil fields in domestic and foreign has reached the mid-final exploitation stage.The old well recovery and the accident well processing gradually increased.Window sidetracking technology has been widely used as the main method to solve the problem.

The conventional whipstock window cutting need decline whipstock and window cutting two steps, operation complex and cost expensive.The integral construction hydraulic pressure whipstock can complete two steps at one time, greatly shorten the construction period, save the construction cost.

The integral construction hydraulic pressure whipstock has simple operation, sealing strong,short window cutting advantages etc .

The integral construction hydraulic pressure whipstock have two parts: whipstock and window cutting milling taper.

Whipstock

Whipstock adopts hydraulic seat sealing way, strong seat sealing, easy operation. The slant face is cambered surface use hardening treatment, when window cutting, the milling taper highly coincides with the slant face, drilling pressure can be controlled easily, decreased choke off drilling and bit bouncing. Internal adopts special pressure transmission structure, safe and reliable.Tool internal self-locking mechanism will be improved, using the axial and circumferential all-around self-locking, greatly improve the reliability of the tool.

Window Cutting Milling Taper

In casing, whipstock and window cutting milling cone matched to finish window cutting work. whipstock and window cutting milling taper with optimized design of tool shape, cutting edge Angle, selection of alloy block, make window cutting and maintenance integrally, improve the construction speed, shorten the construction period.


Basic parameters and performance index

applied
pipe
WhipstockWindow Cutting Milling ConeAdapted
deviation
Adapted
temperature
Sealing
type
Outline    
dimensions
Bevel
angle
Bevel
length
Arc-like
diameter
Outline
dimensions
Buckle typeclipping
pressure
51/2" (φ139.7)φ116x34643.2°1900φ125φ116x540211x23040KN≤40°≤200℃Direct pressure sealing
7" (φ177.8)φ150x39603.2°2515φ165φ150x630311x33060KN
95/8" (φ244.4)φ210x48502650φ225φ210x710411x43080KN

API Drilling Chinese Downhole Drilling Mud Motor is a kind of downhole drilling tool powered by mud. The mud from mud pump enters motor by way of bypass valve, and a pressure drop between motor inlet and outlet created, such pressure drop will drive the motor rotator to rotate, and transmit the torque and rotary speed to bit by universal shaft and transmission shaft. The downhole motor property mainly depends upon its property parameters. This product uses the high and new technology of coating to avoid coating off of rotors resulted from the traditional technology. Its strength and life are greatly improved. It is applicable to Horizontal Directional Drilling, composite drilling, cluster wells, sidetrack wells and well workover, Coiled Tubing Operation, etc.   downhole drilling motor

Downhole motor is a type of positive- displacement downhole motor(PDM). After high pressure drilling fluid enters into downhole motor from drill stem, fluid pressure forces rotor to rotate that transfers torque to bit to achieve drilling purpose.


Various downhole motor assemblies for well size 1 7/8"~26" with 24 main dimension specifications (which are identified by outer diameter of stator) : 1-11/16", 2-1/8", 2-3/8", 2-7/8", 3-1/8", 3-1/2", 3-3/4", 4", 4-1/8", 4-3/4", 5", 5-1/4", 5-7/8", 6-1/4", 6-1/2", 6-3/4", 7-1/4", 7-3/4", 8", 8-1/4", 8-1/2", 9", 9-5/8", 11-1/4".

 

Structure form includes straight, single bend, double bend, angle adjustable and so on. Heat-resistant temperature range consist of 250°F (120℃) or less than 250℉ (120℃), and between 250 ℉(120℃) to 355℉ (180℃). We can also provide all specifications including oil based mud resistant motor and saturated saltwater mud resistant motor.


Outstanding Features

Various rotation rate and torque, high efficiency, wide flow range, smooth operation, easy maintenance, high reliability, long service life.


Safe Application

Adequate strength and specially designed multiple falling-off-proof devices to ensure safe drilling operation.

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

Technical Parameters

The ordinary downhole motor consists of the following components:

(1) Float assembly or By-pass valve assembly

(2) Rotor anti-drop assembly

(3) Power section assembly

(4) Universal shaft assembly

(5) Bearing assembly

In addition to ordinary downhole motor, the following components for special purpose are available to make up steerable downhole motor to meet various requirements of drilling operation:

(1) Directional joint

(2) Bend joint (fitted above or below by- pass

valve to make up single or double bend downhole motor)

(3) Hollow by-pass power section

(4) Fixed Bend Housing (with 0~3°fixed angle)

(5) Adjustable bend housing

(6) Housing stabilizer on bearing assembly

(7) Changeable stabilizer

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

 downhole drilling motor

(Some Models are here for your reference, more models and deatils pls contact us.)

(Of course, customization is also allowable, as long as you can provide detailed drawing, especially some parts like bearings.)

Each downhole mud motor is tested on the professional testing bench and the delivered downhole mud motor is 100% guarateed qualitified, then the test report will be provided to you.

Each downhole mud motor can continuously work 7~10 days with good working condition and correct operation. 

Of course, online after-sale service is also available at any time. 

Type

5LZ73  7.0

5LZ89 7.0

5LZ95 7.0

7LZ95 3.5

9LZ95  7.0

5LZ120  7.0

Hole Size

Mm

95~121

114~152

118~152

118~152

118~152

149~200

In

33/4~43/4

41/2~6

45/8~6

45/8~6

45/8~6

57/8~77/8

Thread Type

Top

23/8"REG

23/8"REG

27/8"REG

27/8"TBG

27/8"REG

31/2"REG

Bottom

23/8"REG

23/8"REG

27/8"REG

27/8"REG

27/8"REG

31/2"REG

Nozzle pressure drop

Mpa

1.4~7

1.4~7

1.4~7

1.4~3.5

1.4~7

1.4~7

Recommend Flow

L/S

3~8

3~8

7~12

7~11

6~10

9~14

Bit rotary

R/Min

109~291

95~200

90~195

120~240

90~200

95~200

Motor pressure drop

Mpa

2.4

2.4

3.2

2.4

2.4

3.2

Working torque

N.M

460

628~838

1260~1630

723~960

750~1020

1480~1820

Lagging torque

N.M

650

1300

2200

1500

1550

2440

Output power

KW

4.7~12.5

7.3~15.3

13.6~29.5

18~24

8.3~18.5

16.4~34.5

Recommended bit weight

T

4.7~12.5

2.0

2.5

1.0

2.5

3

Max bit weight

T

2.5

3.0

5

1.5

5

5

Length
(mm)

Straight

3450

3570

4450

2500

3590

5085

Single curve

3450


4675


3590

5335

Weight
(Kg)

Straight

100

98

140

89

120

390

Single curve

102


150


120

420

Type

5LZ165  7.0

5LZ165  7.0

5LZ172  7.0

5LZ197  7.0

5LZ210  7.0

5LZ244 7.0

Hole Size

Mm

213~251

213~251

213~251

251~311

251~375

311~445

In

83/8~97/8

83/8~97/8

83/8~97/8

97/8~121/4

97/8~143/4

121/4~171/4

Thread type

Top

41/2"REG

41/2"REG

41/2"REG

51/2"REG

65/8"REG

65/8"REG

Bottom

41/2"REG

41/2"REG

41/2"REG

65/8"REG

65/8"REG

75/8"REG

Nozzle pressure drop

Mpa

1.4~7

1.4~7

1.4~7

1.4~7

1.4~7

1.4~7

Recommend Flow

L/s

20~28

20~28

25~35

25~57

35~50

50~75

Bit rotary

R/min

90~160

80~150

90~160

86~196

100~160

100~160

Motor pressure drop

Mpa

2.4

3.2

4.0

4.0

4.0

4.0

Working torque

N.m

2750~3960

3860~4980

5860~6970

7800~9350

9980~11900

12870~13970

Lagging torque

N.m

6300

8470

11550

18690

19600

23000

Output power

Kw

31.6~56.2

37~69.4

60.4~107.4

70~160

115~183

140~225

Recommended bit weight

T

8

8

10

16

17

18

Max bit weight

T

16

16

16

24

28

30

Length
(mm)

Straight

5930

6830

7230

8470

8400

9060

Single curve

6180

7080

7480

8720

8660

9320

Weight
(Kg)

Straight

742

820

930

1140

1460

1980

Single curve

772

850

970

1195

1520

2050

Photo View

Power Section: 

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

Anti-dropping Device

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

Ball Drive Universal Shaft Assy

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

ABH Assy

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

Driveshaft Mandrel                                                                                   Finished TC Radial Bearing

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

Finished Housing                                                                    Transmission Shaft Assy

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

Power Section Testing Bench                                                                   Downhole Motor Testing Bench 

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

API 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled TubingAPI 7-1 Downhole Drilling Mud Motor for HDD Oil Gas and Coiled Tubing

 downhole drilling motor downhole drilling motor downhole


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